Customized Mold Monitor and Injection Molding Vision System Solution

Customization: Available
After-sales Service: Yes
Warranty: One Year

Product Description

Basic Information

Model NO.
Model-1000
Type
Mold Monitor
Automation
Automatic
Computerized
Computerized
Certification
CE, ISO9001:2008
Shipment
By Air / By Sea
Package Size
43.00cm * 26.00cm * 32.00cm
Gross Weight
11.000kg

Mold Protection System

Mold Monitor Video Cover

The Mold Monitor utilizes machine vision comparison and detection capabilities to perform real-time calculations on image data, enabling continuous monitoring of equipment operation. Applied to injection molding machines, presses, and die-casting machines, it performs in-mold real-time inspection. Specific detection include: incomplete ejection of molded parts, incomplete retraction of cores/ejector pins/robotic arms, abnormal mold temperatures, misplaced inserts, and material shortages/excesses. This effectively prevents mold damage caused by various in-mold anomalies.

Customized Mold Monitor Solution

Thermal Imaging

Combines thermal imaging cameras with specialized algorithms to monitor mold temperature anomalies.

Remote Monitoring

Wireless operation and remote monitoring via custom app on mobile devices (tablets and phones).

AI Powered

Employing feature capture comparison instead of traditional pixel-based logic for significantly reduced false alarm rates.

MES Integration

Supports big data analytic for terminal production, enabling seamless workshop MES system integration.

Equipment Performance Specifications

Configuration Name Configuration Parameter
Screen Size13.3 inches
CPU ModelJ6412 (2.6GHz)
Memory Capacity4GB / 64GB SSD
Operating SystemLinux
Resolution Ratio1920*1080
Camera Sensor3MP LAN Camera / 1/2.8" CCD
Rated VoltageDC 12V to 35V

Advanced Software Functions

Function Description
Big Data NetworkVideo live broadcast, playback, data statistics, and report generation via server.
SMS NotificationsAutomatic exception notifications sent to associated phones for prompt resolution.
Auto CompensationAdjusts brightness of detection areas based on environment to reduce false alarms.
Motion CorrectionTracking correction for mold opening stroke deviations.
One-click OperationIntuitive interface allowing novice users to master the system without manual training.

Product Showcase

Mold Monitor Detail 1
Mold Monitor Detail 2
Production View
System Interface

Service & Quality

With over 15 years of industry experience, we provide cutting-edge technology and exceptional value. Our products are widely recognized in auto parts, 3C electronics, home appliances, and semiconductor industries. We use self-developed software and hardware to ensure competitive pricing and fast delivery.

Packing and Delivery

Packing: All monitors are packed in standard export cartons to ensure safe delivery to our global customers.

Frequently Asked Questions

How long is your standard lead time?
Our standard mold monitors can be delivered within 7 to 10 working days for orders under 20 sets.
What are the accepted payment terms?
We generally require a 50% deposit in advance, with the remaining balance paid before shipment.
Do you provide technical training?
Yes, we provide professional online technical training and have a dedicated team for support throughout the day.
What is the warranty period for the monitor?
We provide a 1-year warranty for our mold monitors along with comprehensive after-sales service.
Are your systems compatible with different machine standards?
Yes, our software and hardware are compatible with various international standards, including Chinese, European, German, French, and Japanese machine interfaces.
Can the system integrate with factory MES?
Absolutely. Our monitors support big data analytics and are designed for seamless integration with workshop MES systems.

Related Products