Reliable Mold Monitor and Injection Sensitive Surveillance Equipment Solutions

Customization: Available
After-sales Service: Yes
Warranty: One Year

Product Description

📋 Basic Information
Model NO.
BSY-1000
Type
Mold Monitor
Automation
Automatic
Computerized
Computerized
Color
Blue/Grey
Shipment
by Air/by Sea
Application Fields
Automotive Components, 3C Accessories, Home, etc.
Compatible Equipment
Injection Molding Machines, Stamping Presses, etc.
Device Advantages
Supports Big Data Analytic
Package Size
43.00cm * 26.00cm * 32.00cm
Gross Weight
11.000kg
Origin
China
🛡️ Product Description

Third-Generation & Fifth-Generation & Sixth-Generation Mold Monitors

(Mold Protection System)

The Mold Monitor utilizes machine vision comparison and detection capabilities to perform real-time calculations on image data, enabling continuous monitoring of equipment operation. Applied to injection molding machines, presses, and die-casting machines, it performs in-mold real-time inspection. Specific detection includes: incomplete ejection of molded parts, incomplete retraction of cores/ejector pins/robotic arms, abnormal mold temperatures, misplaced inserts, and material shortages/excesses. This effectively prevents mold damage caused by various in-mold anomalies.

Mold Monitor Solution

Device Advantages:

  • Combines thermal imaging cameras with specialized algorithms to monitor mold temperature anomalies.
  • Real-time statistical reporting of in-mold monitoring data via mini-program.
  • Combines smart cameras with a custom app for wireless operation and remote monitoring.
  • Supports big data analytic for terminal production, enabling workshop MES system integration.
  • Powered by AI large models, employing feature capture comparison for significantly reduced false alarm rates.
  • Front-facing camera configuration with biometric access control for enhanced security.
⚙️ Equipment Performance Specifications
Configuration Name Configuration Parameter
Screen Size13.3 inches
CPU ModelJ6412 (2.6GHz)
Memory Capacity4GB
StorageM.2-2280 64GB
Operating SystemLinux
Video CardIntel UHD Graphics
Rated VoltageDC 12V to 35V (Wide Voltage)
Total Weight1.6 kg
Camera3MP (LAN camera)
Camera Lens6 MP (Custom)
Resolution Ratio1920*1080
Frame Rate20
Sensor1/2.8" CCD
💻 Software Functions
Feature Function Declaration
Big Data Network ManagementProvides video live broadcast, playback, data back transmission, statistics, and reports.
SMS NotificationsAutomatically sends exception notifications to associated phone numbers for prompt resolution.
Color Image SupportCamera supports color display output for direct detection switching without reconfiguration.
Auto Detection AreasSystem can automatically generate inspection zones for target areas, improving efficiency.
Custom IO ModulesCustomize communication IO functions according to actual testing requirements.
Innovative Detection AlgorithmSpecial analysis for metal parts to reduce false alarm rates.
Light & Shade Auto CompensationAutomatically adjusts brightness based on environment to prevent false alarms.
One-click Program OperationIntuitive feature for quick mastery without manual training.
Motion CorrectionTracking correction for mold opening stroke deviation.
Interface 1
Interface 2

Main Applications:

This system is ideal for high-precision manufacturing environments. It features high brightness, energy saving, and easy installation. It is suitable for diverse industrial environments including factories, automotive production lines, and electronics assembly. Moreover, we can provide various styles to meet your specific needs.

🏢 Profile & Advantages
Industrial Facility

In the niche market of mold monitoring systems, our annual sales volume has exceeded 10,000 units. Our sales and service network covers 34 regions domestically, and our business footprint is expanding to international markets such as Japan, Spain, Thailand, and India. We have established multiple manufacturing bases and marketing centers to ensure synchronized pre-sales and after-sales support.

Awards and Quality

Our Core Advantages:

  • Expertise: Built on over 15 years of industry experience and global scale.
  • Innovation: Developed in-house software and hardware ensuring competitive pricing.
  • Dedicated Service: One-on-one technical support and rapid response teams.
Exhibition
Product Line
📦 Packing & Delivery
Standard Export Packing

We always pack mold monitors in our standard export cartons to ensure the products are delivered to our customers in perfect condition.

Frequently Asked Questions
1. Can I order the mold monitor directly, and what is the lead time?
Yes, our standard mold monitor can be ordered directly. For orders within 20 sets, we can deliver within 7-10 working days.
2. What are the accepted payment terms?
We generally accept a 50% deposit in advance, with the remaining balance paid before delivery.
3. Do you offer online technical training after purchase?
Absolutely. We have a professional technical team available to support you throughout the day with online training and troubleshooting.
4. How long is the warranty period for the mold monitor?
We provide a 1-year warranty for our mold monitors and offer comprehensive after-sales service.
5. Is it possible to visit the manufacturing facility?
Warmly welcome! Our facilities are located near major transport hubs, and we can provide pick-up services from the airport or railway station.
6. Is the software compatible with different machine languages?
Yes, our software supports multiple interface standards including Chinese, European, German, French, and Japanese standards.

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